Turnkey Industrial Recycling & Thermal Pyrolysis Systems

Advanced Equipment for
Solar Panel & Lithium Battery Recycling

Henan Yushunxin Heavy Industry Technology (ENV) engineers high-recovery physical separation, closed-loop thermal delamination, and continuous industrial pyrolysis systems with zero secondary emission risk.

Explore 4 Core Solutions

≥98%

Clean Glass & Copper Purity

100t/d

Max Continuous Capacity

<0.1

ng-TEQ/m³ Dioxin Emission

Flagship 3D Demo: ENV-PV-TK5000

Continuous PV Thermal Delamination Line

Automated 30-100 t/d Continuous Pyrolysis & Silver Recovery

Zero Dioxin Risk

Whole Plant Turnkey Solution: N2 Inerting & Pyrolysis

Complete Lithium-Ion Battery
Continuous Pyrolysis & Black Mass Recovery Line

Engineered for safe processing of spent NCM, LFP, and consumer pouch cells under full nitrogen protection. Delivers over 95% black mass recovery with complete electrolyte destruction and zero wastewater discharge.

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≥95.5%

Black Mass Recovery Rate

100%

N2 Inert Atmosphere Safety

0 wastewater

Closed Pyrogas Recirculation

High-Value Resource Monetization Systems

Commercial Silver Hydrometallurgy &
UBC Scrap Aluminum Decoating Plants

High-precision closed hydrometallurgical reactors yielding ≥99% pure commercial grade silver ingots, coupled with rotary thermal delacquering furnaces achieving <0.5% metal burning loss for UBC cans and coated profiles.

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≥99.2%

Refined Silver Ingot Purity

<0.5%

Aluminum Metal Burning Loss

12h

Rapid Quotation & CAD Dispatch

Engineered Equipment Solutions

Comprehensive Industrial Waste Recycling Lines

Strictly grounded in Henan Yushunxin's proprietary manufacturing standards, delivering full-cycle processing from single functional machinery to integrated multi-ton turnkey plants.

Crystalline Silicon PV Module Recycling Line

Solar Panel Recycling

ENV-PV-CS100

Crystalline Silicon PV Module Recycling Line

Integrated physical-mechanical and precision thermal delamination line for crystalline silicon solar panels, recovering ≥98% pure glass, aluminum, and copper.

Target Feedstock: End-of-Life Crystalline Silicon (c-Si) Single/Double Glass PV Modules (Width: 800-1,300 mm)

Processing Throughput: 1,000 - 3,000 kg/h (customizable up to 5,000 kg/h)

Clean Glass Yield: ≥ 95% - 98% (EVA/POE residue-free cullet, Purity ≥ 98%)

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Solar Panel Recycling

ENV-PV-MFG50

PV Manufacturing Scrap Recycling Line

Specialized continuous recovery system for factory off-cuts, defective cell laminates, trimming strips, and production floor scrap.

Target Feedstock: PV factory defective modules, edge-cut trims, rejected cell laminates

Processing Capacity: 500 - 2,000 kg/h continuous inline processing

Precious Metal Recovery: ≥ 96% silver and copper recovery rate

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Aluminum Scrap Pretreatment

ENV-UBC-5000

UBC Decoating Line

Continuous rotary thermal delacquering kiln for Used Beverage Cans (UBC) with automated VOC recirculation and sub-0.5% metal oxidation loss.

Target Feedstock: Shredded Used Beverage Cans (UBC), baled or loose aluminum tins

Processing Capacity: 2.0 - 8.0 Metric Tons / Hour

Kiln Type: Indirectly/Directly heated continuous rotary kiln with internal flights

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Quality Assurance Standards

Strict Material Boundaries & High Output Purity

Henan Yushunxin enforces rigorous feedstock quality control to guarantee maximum recovery value, equipment longevity, and full environmental compliance.

High Purity Recycled Glass, Silicon, Copper and Aluminum

Directly Commercialized Recycled Outputs

Purity levels independently verified by third-party metallurgical inspection laboratories. Clean separation without secondary smelting penalties.

≥98%

Photovoltaic Clean Glass

Particle size 1-5mm, zero EVA/POE adhesive residue, suitable for architectural glass processing & microbeads.

≥99%

Refined Silicon Powder

Completely free of organic carbon and fluorides. Separate N-type and P-type classification for industrial silicon reuse.

≥95%

Precious Silver Recovery

Hydrometallurgical extraction from wafer gridlines yielding industrial-grade pure silver (99%+ purity).

≥98%

Copper & Aluminum Metal

Clean copper ribbons and aluminum frame scrap ready for direct furnace remelting without chemical washing.

TECHNICAL BOUNDARY RULE Feedstock Acceptance Criteria:

Permitted: Crystalline Silicon (c-Si) Photovoltaic Modules (Monocrystalline & Polycrystalline; Single-glass EVA and Double-glass POE); End-of-life solar farms, factory scrap laminates.
Strictly Prohibited: Thin-film modules (CdTe, CIGS, GaAs), Perovskite, Lithium batteries, bulk steel/concrete, and seawater-soaked modules (high chlorine accelerates dioxin formation).

Proprietary Engineering Flow

Integrated 4-Stage Zero-Pollution Process

How Yushunxin machinery converts bulky decommissioned scrap into high-value commodities without hazardous air emissions.

Intelligent Disassembly

Automated frame removal machines strip the 4-sided aluminum frames while dedicated junction box peelers sever diodes and wiring cleanly.

ENV Automatic Disassembly Line

Inert Tunnel Pyrolysis

Panels pass through the 550-650°C continuous oxygen-free tunnel kiln (15-20 min cycle) under O₂ ≤ 4% atmosphere, gasifying EVA/POE without silver oxidation.

Dual Mechanical & Air Curtain Seal

High-Purity Fractionation

Clean glass, silicon wafers, and copper ribbons are dissociated with structural integrity, achieving ≥95%-98% recovery and ≥98% purity.

Silicon & Glass Purity ≥ 98%

Precious Silver Recovery

Precious silver on cell surfaces and copper leads is recovered with minimal loss, delivering high-value commodities for secondary smelting.

Silver Recovery ≥ 95%, Cu ≥ 98%

Heavy Manufacturing & EPC Capabilities

Industrial Equipment Fabrication & EPC Delivery Standards

Explore Yushunxin's comprehensive manufacturing benchmarks: heavy-duty continuous workshops, pre-delivery trial testing, full-cycle EPC engineering, and global emission compliance.

YUSHUNXIN-ENV // EPC-OPERATIONAL-CONSOLE-v4.2

SYSTEM ACTIVE: ISO9001 / CE

EPC Turnkey Capability

End-to-End Plant Engineering & Turnkey Commissioning

We don't just ship standalone equipment. We provide total engineering responsibility including customized factory civil layouts, 3D piping blueprints, local voltage/frequency matching, DCS central control integration, and overseas engineer dispatch.

30-45 Days

Rapid EPC Manufacturing

Fast-track fabrication in our 25,000m² cluster

100%

Full Electrical Match

380V/480V/600V with Siemens/Schneider PLC

On-Site

Global Engineers Dispatch

Hands-on crew training & trial production

Full 3D CAD Equipment & Piping Layout Matching

Multi-Language DCS / SCADA Touchscreen Interface

ISO9001 / CE Export Declaration Document Package

Lifetime Spare Parts & Remote IoT Diagnostics

Strict Pre-Shipment QC

72-Hour Continuous Factory Test with Real Feedstock

Every continuous pyrolysis kiln, glass peeler, and decoating reactor undergoes 72 hours of uninterrupted dry-run and live material load testing before packing. Customers receive high-definition video logs, temperature vibration graphs, and third-party laboratory recovery assays.

72 Hours

Continuous Factory Trial

Zero-stop stress testing under operating load

0 Vibration

Dynamic Laser Balancing

Heavy rotating drums verified under 0.05mm

HD Video

Full FAT Digital Dossier

Complete factory acceptance data package

Live Material Trial Inspection via Video Conference

Ultrasonic Weld Flaw Detection (UT/RT Certified)

310S / 2520 High-Temp Alloy Thermal Stress Certs

Electrical Circuit Megger & Dielectric Proof Tests

Environmental Engineering

Multi-Stage Flue Gas Scrubbing & Dioxin Suppression

Thermal recycling projects must pass strict environmental permits. Our closed-loop system pairs a 1-second rapid quench tower (cooling from 500°C to <200°C to prevent dioxin synthesis) with activated carbon adsorption, pulse baghouse filters, and catalytic oxidation to comply with EU & US EPA standards.

< 0.1

ng-TEQ/m³ Dioxins

Surpasses European standard limits

< 10 mg/m³

Particulate Emission

High-efficiency PTFE membrane filtration

Zero

Industrial Wastewater

Closed neutralization scrubber circulation

1-Second Thermal Quench Tower (Bypasses 250-400°C Window)

Heavy Pyrogas Re-injection as Fuel Source (Zero Waste)

Continuous CEMS Online Flue Gas Monitoring Ready

Guaranteed Local Environmental Permit Approval

Commercial Ecosystem

End-Product Monetization & Verified International Off-Takers

Profitability depends on selling your recycled outputs at top market pricing. Yushunxin connects turnkey plant operators directly with certified global buyers for commercial-grade silver ingots, metallurgical silicon powder, clean glass cullet, and battery-grade black mass.

≥ 99%

Silver Ingot Purity

Commercial trading grade for precious smelters

≥ 98%

Cullet Glass Purity

Accepted by high-grade container glass factories

Global

Smelter Network

Direct off-take contract matching assistance

Pre-Agreed Product Quality Standards & Packaging Specs

Real-Time LME / Shanghai Metal Exchange Pricing Reference

Tailored Project Financial ROI Modeling (Typically 8-14 Mo)

Certified Product Sampling & Third-Party Assaying Protocols

Manufacturing & EPC Strength

Heavy Industrial Machinery Built for 24/7 Demands

Located in the heart of Henan's heavy machinery manufacturing cluster, Yushunxin Heavy Industry Technology combines 10+ years of solid waste engineering with strict ISO9001 and CE quality standards.

Turnkey EPC Project Delivery

From initial plant layout, process matching, and custom machine fabrication to on-site installation, commissioning, and operator training.

Multi-Stage Emission Suppression

Integrated 1-second quench towers, activated carbon injectors, and baghouse filters effectively bypass the dioxin resynthesis temperature window (<0.1 ng-TEQ/m³).

Off-take Support & Economic Feasibility

We connect our project partners directly with verified international buyers for reclaimed glass, silicon powder, aluminum, and silver.

Continuous Tunnel Furnace Factory Assembly

Continuous Tunnel Furnace 3D Engineering Model

Hydraulic Frame Stripping Machine

Precious Silver Recovery Reactor

Manufacturing & Field Operation

Equipment In Action: Live Operational Footage

Inspect actual workshop testing, continuous pyrolysis reaction, hydrometallurgical silver extraction, and customer plant installations.

Client Site Live Run

Turnkey Plant Client Commissioning

Continuous material intake and closed-loop process monitoring at our customer's industrial recycling site.

Thermal Pyrolysis & Silver

Thermal Delamination & Silver Recovery

Oxygen-free thermal cracking of EVA/POE polymers followed by electrostatic sieving and wet silver precipitation.

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Core Unit Test

Automatic Frame Disassembly Station

Hydraulic stripping of 4-sided aluminum alloy borders in 30 seconds without damaging the tempered glass surface.

Proven Track Record

Global Project Reference Installations

Our recycling equipment and thermal pyrolysis units operate reliably across various geographical and regulatory jurisdictions worldwide.

Central Europe 20,000 Ton/Year PV Recycling Plant

Germany / Central Europe

20,000 Tons/Year Solar Panel Continuous Pyrolysis Project

Feedstock: c-Si Mono & Double Glass

Equipment: Continuous Tunnel Furnace

Throughput: 5,000 kg/h

Key Output: Silver (99.2%) & Pure Si

Compliant with EU WEEE Directive and stringent TA-Luft emission norms, recovering over 120 kg of pure silver annually.

Southeast Asia 10,000 Ton/Year Battery Recycling Plant

Vietnam / Southeast Asia

Turnkey Lithium Battery Whole Physical Sorting Line

Feedstock: NCM & LFP Cell Scrap

Equipment: ENV-LIB-1000 Line

Throughput: 1,000 kg/h

Key Output: Black Mass (≥98% Purity)

Integrated nitrogen inerting and dry separation system yielding clean copper/aluminum granulates and high-grade battery black powder.

Middle East Aluminum Decoating Installation

UAE / Middle East

UBC Aluminum Can Scrap Continuous Decoating Furnace

Feedstock: Used Beverage Cans (UBC)

Equipment: ENV-DL-3000 Decoating Line

Throughput: 15 Tons / Day

Key Output: Clean Delacquered Aluminum

Reduces smelting melt loss by over 80% while recirculating volatilized paint off-gas to achieve self-sustaining thermal operation.

Engineering Answers

Frequently Asked Technical Questions

Essential clarifications on processing capacities, emission controls, recovery rates, and turnkey delivery.

Our standard mechanical and thermal solar panel recycling lines operate at 1 ton/hour (1,000 kg/h). Based on 20 operating hours per day, a single line processes approximately 20 tons daily (500-600 tons/month). We also customize large continuous tunnel furnace installations handling 30 to 100 tons per day for utility-scale recycling projects.

We provide two distinct process pathways: 1) Physical Mechanical Sorting utilizes automated frame stripping, multi-stage crushing, and electrostatic separation to produce clean glass (≥98%), aluminum frames, and coarse silicon without chemicals. 2) Continuous Oxygen-Free Tunnel Pyrolysis (550-650°C) operates under a low-oxygen inert atmosphere (O₂ ≤ 4%) to completely gasify EVA/POE encapsulant films within 15-20 minutes, liberating intact wafers for precious silver recovery (≥95%) and yielding pure silicon with recovery rates up to 98%.

Thin-film modules (CdTe, CIGS) contain heavy toxic metals (cadmium, tellurium, gallium) that would permanently contaminate your recovered silicon and glass, creating severe hazardous waste liabilities. Our machinery is exclusively engineered for crystalline silicon (c-Si) single-glass and double-glass panels.

Our thermal off-gas system employs an integrated purification train: 1) Thermal Oxidizer (TO furnace) operating at ≥850°C with residence time ≥2 seconds for complete VOC and dioxin thermal destruction; 2) High-speed quench tower crashing flue gas from >400°C to below 200°C within 1 second (bypassing the 400-250°C dioxin resynthesis window); 3) Dual alkali scrubbers for HF acid removal; 4) Activated carbon adsorption and pulse-jet baghouse filtration. Dioxin emissions are strictly controlled under 0.1 ng-TEQ/m³, fully compliant with EU and EPA standards.

For our standard 1 ton/h line processing 20 tons daily, the comprehensive market value of recovered materials (clean glass, aluminum frames, silicon powder, copper, and precious silver) typically reaches $550 - $850 USD per ton of scrap modules. Factoring in energy, labor, and depreciation, static investment recovery is achieved within 1.5 to 2.5 years.

Advanced Equipment for
Solar Panel & Lithium Battery Recycling

Complete Lithium-Ion Battery
Continuous Pyrolysis & Black Mass Recovery Line

Commercial Silver Hydrometallurgy &
UBC Scrap Aluminum Decoating Plants

Comprehensive Industrial Waste Recycling Lines